Advanced Specialty Gas Equipment

CHANGEOVER SYSTEMS
HPC Series
High Flow, Automatic, Primary Changeover Systems

HPC ChangeoverHPC Series Primary Changeover Systems are designed to provide a continuous supply of gas from two separate banks of cylinders. Capable of flow rates up to 50 scfm, the changeover allows the user to deplete gas from one source without the concerns of gas outages and of wasting unused gas as a result of premature change-outs.

Primary changeover systems are designed for use in processes incorporating down streamline or station regulators located at the point of use. A downstream line regulator (not included) will eliminate pressure variations to the process. The HPC Series incorporates two high flow diffusion-resistant regulators available in either brass or stainless steel construction. They are supplied entirely installed on a stainless steel panel providing for convenient, wall-mounted installation. The overall compact design allows for installation in areas where space is at a premium.

Note: See HPC Alarm Changeover Systems for additional information on prewired switches and annunciators.

Operation
The HPC Series incorporates two regulators set at slightly different delivery pressures. Gas discharges from the side with the higher setting first (primary side) which is indicated by the "In Service" arrow located on the hand knob. The side with the lower delivery pressure setting will remain closed until the primary side has been exhausted(approximately 180-160 psi residual pressure) at which time the changeover will automatically switch to the reserve bank (secondary side). Since a fluctuation in outlet pressure will occur at this point, a downstream line regulator (not included)should be installed to eliminate pressure variations to the process. When the operator is ready to service the depleted primary supply, the "In Service" arrow should be rotated 180° to indicate that the reserve bank is now in service. The first source can then be changed without interruption of the outlet pressure. Gas will continue to flow from the reserve bank until it is depleted and a changeover to the primary side occurs. The changeover process can be repeated continuously as long as the depleted supply is replaced.


Specifications
Maximum Inlet Pressure:
  Model HPCH: 3000 psig
  Model HPCL: 900 psig

Inlet Pressure Gauge:
   Model HPCH: 0–4000 psig
   Model HPCL: 0–1000 psig

Minimum Inlet Pressure: 300 psig

Delivery Pressure Gauge: 0–400 psig

Delivery Pressure Range:
   160–200 psig non-adjustable

Gauge Size: 2" Dial

Operating Temp. Range: -40°F to 140°F

Flow Coefficient: Cv = 1.2

Flow Capacity: Up to 50 scfm Air

Cylinder Leads: CGA connection with
  check valve nipple (standard)
   Rigid Pigtail: 36" long w/ 5" dia. service loop,
     providing a 23" useable length
  Flexible Hose: 36" long

Inlet Connection: 1/2" NPTF port (body)
  with CGA adapter installed and CGA
   connections (as specified) on pigtail

Outlet Connection: 1/2" NPT male
   with restricting flow orifice

Approximate Weight: 10 lbs.

Materials of Construction
Body: Brass or Type 316 SS Bar Stock
Gauges: Brass or Type 316 SS
Bonnets:
  Brass Systems: Brass Bar Stock
   Stn. Stl. Systems: 300 Series SS Bar Stock
Internal Metal Parts Exposed to Gas:
  Brass Systems: Brass and Stn. Stl.
   Stainless Steel Systems: Type 316 SS
Seats:
  Regulators:
    HPCH: PCTFE
     HPCL: PTFE
  Check Valve Nipple:
    Brass Systems: EPDM
    Stn. Stl. Systems: Viton®
Diaphragm: Type 316 Stainless Steel
Seals:
  HPCH: EPR
   HPCL: PTFE
Cylinder Leads:
  Rigid Pigtail:
    Brass with Brass assemblies
     Type 316 SS with Stn. Stl. assemblies
Flexible Hose:
  Type 316 SS inner core & end fittings
   Type 304 SS double overbraid

 

 

 Ordering Information
To order a changeover system, complete the part number using the "Part Number Key". For example, to order a HPC Series 2-cylinder change-over regulator system for high pressure gases (>900psig), in brass construction, with flexible hoses, and with CGA 580 connections, the part number would be HPCH-BF2-580. Order by complete part number.

Note: A two-cylinder changeover system does not include manifold headers. The cylinders are connected directly to the changeover inlet leads (pigtails).

Warning: Advanced does not recommend the use of stainless steel components in manifolds designed for Oxygen service and will not provide such manifolds with CGA 540 connections.

Part Number Key for HPC Series Changeover Systems